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Motorcycle Fuel Tank Repair Kit

Seal Small Gas Tanks

item(s): 49229

POR-15 Motorcycle Fuel Tank Repair Kit

POR-15 Motorcycle Fuel Tank Repair Kit has been designed for the special needs of bikes and other small fuel tanks such as recreational vehicles, snowmobiles, outboards, generators, etc.

POR-15 Motorcycle Fuel Tank Repair Kit has everything you need to repair and seal your motorcycle tank. POR-15 Motorcycle Fuel Tank Repair Kit will stop rust, corrosion, and seal pinhole leaks. Your fuel tank will be impervious to all additives, fuels, including the new Stage II fuels which have higher alcohol content. It has superior strength and fuel resistance.

Order a POR-15 Motorcycle Fuel Tank Repair Kit today, and experience its quality and durability for yourself!

Give us a call if you have any questions.

Kit Contains

  • POR-15 Cleaner Degreaser to remove gum, sludge, varnish
  • POR-15 Metal Prep to remove rust & prepare the tank for sealer
  • POR-15 Fuel Tank Sealer creates a permanently sealed tank
  • POR-15 Power Mesh for sealing large holes or reinforcing weak areas
  • Applicator for applying patching system to the exterior of the tank
  • Detailed instructions to take you easily through each step of tank restoration

Step-by-Step Restoration

Before Fuel Tank Repair
Before: This fuel tank had small pinhole leaks on the end near the seam. If the tank had a competitor's old failed sealer, it would be removed with POR-15 Strip before starting the repair process.
Step 1 fuel tank repair
Step 1:Mix 1 quart Cleaner Degreaser with 1 quart of hot water. This solution will be used to remove any gum, varnish, or sludge from the inside of the tank.
Step 2 fuel tank repair
Step 2: Pour the entire bottle of Metal Prep to dissolve rust, coat the tank with zinc phosphate, and etch the metal for better adhesion of the sealer.
Step 3 fuel tank repair
Step 3: After the tank is clean, drain the tank and rinse thoroughly with water. Let the tank dry. When totally dry, pour in the entire can of Fuel Tank Sealer.
Step 4 fuel tank repair
Step 4: After all surfaces have been coated, drain the tank for about an hour to remove excess sealer from the tank.
Completed fuel tank repair
Step 5: Once repaired, use fuel preservation & stabilizer to keep your entire fuel system in proper working order and to avoid "stale gas" problems in your future!

WARNING: Cancer - www.P65Warnings.ca.gov.

Customer Reviews

Based on 9 reviews
POR-15 Review

I like the product and it worked. The only thing I want to say is that the amount\can size of the sealer was much smaller then I expected and I was a little unsure if would actually cover the entire inside of the tank. It seamed like it used the entire can and was not completely covered. Also there is no information in the instruction on how to remove any sealer that got on the outside of the gas tank.

Marc Auclair
Tank Repair

This is a great product.
I had some fairly large holes that someone soldered. After cleaning it up and seeing the damage I didn't know if I should replace the tank. I looked up prices for replacing it but heard that was expensive. I then went to the auto parts store and purchased JB Weld.After reading the directions I called them to make sure it would work. After telling them what I had the gentle man surprised me by saying it wouldn't work for what I was doing. He then told me he had the very same problem and use a Produce called POR and was very happy with the outcome. So I ordered it and am also a very happy user. Now I am rebuilding a Porsche 911 and am going to use it again.
Thank you

Bryan Keith Durham
Great stuff

Did not work on bigger holes (wasn't expected). Tank is spotless inside though.

Joel Waldrop
Tractor tank

Used the kit to clean and seal a very rusted 40’s era LA John Deere tank. Satisfied with the results. Worth the time and effort .

1989 NX250
So far so good

Good instructions. Make sure the tank is completely dry before pouring in the sealer. Lots of tilting and rolling the tank. Use the brush around the filler.

Download Instruction Sheet

- POR-15 Motorcycle Fuel Tank Repair Kit Directions

It is important to understand each product in your repair kit and how it works. Proper chemical interaction is essential for achieving the best possible bond of the sealer to the inside of the tank. Fuel Tank Sealer does not adhere well to plastic. If your fuel tank contains plastic components inside, they should be removed before applying Fuel Tank Sealer.

Please remember these instructions are general guide lines only and cannot and do not cover every application and environment. If you remain unsure as how to proceed, please call toll-free for technical advice at 800-457-6715.