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Motorcycle Fuel Tank Repair Kit

Seal Small Gas Tanks

item(s): 49229

POR-15 Motorcycle Fuel Tank Repair Kit

POR-15 Motorcycle Fuel Tank Repair Kit have been designed for the special needs of bikes and other small fuel tanks such as recreational vehicles, snowmobiles, outboards, generators, etc.

POR-15 Motorcycle Fuel Tank Repair Kit has everything you need to repair and seal your motorcycle tank. POR-15 Motorcycle Fuel Tank Repair Kit will stop rust, corrosion, and seal pinhole leaks. Your fuel tank will be impervious to all additives, fuels, including the new Stage II fuels which have a higher alcohol content. It has superior strength and fuel resistance.

Order a POR-15 Motorcycle Fuel Tank Repair Kit today, and experience its quality and durability for yourself!

Give us a call if you have any questions.

Kit Contains

  • POR-15 Cleaner Degreaser to remove gum, sludge, varnish
  • POR-15 Metal Prep to remove rust & prepare tank for sealer
  • POR-15 Fuel Tank Sealer creates a permanently sealed tank
  • POR-15 Power Mesh for sealing large holes or reinforcing weak areas
  • Applicator for applying patching system to exterior of tank
  • Detailed Instructions to take you easily through each step of tank restoration

Step-by-Step Restoration

Before Fuel Tank Repair
Before: This fuel tank had small pinhole leaks on the end near the seam. If the tank had a competitors old failed sealer, it would be removed with POR-15 Strip before starting the repair process.
Step 1 fuel tank repair
Step 1:Mix 1 quart Cleaner Degreaser with 1 quart of hot water. This solution will be used to remove any gum, varnish or sludge from the inside of the tank.
Step 2 fuel tank repair
Step 2: Pour the entire bottle of Metal Prep to dissolve rust, coat the tank with zinc phosphate, and etch the metal for better adhesion of the sealer.
Step 3 fuel tank repair
Step 3: After the tank is clean, drain the tank and rinse thoroughly with water. Let the tank dry. When totally dry, pour in the entire can of Fuel Tank Sealer.
Step 4 fuel tank repair
Step 4: After all surfaces have been coated, drain the tank for about an hour to remove excess sealer from the tank.
Completed fuel tank repair
Step 5: Once repaired, use fuel preservation & stabilizer to keep your entire fuel system in proper working order and to avoid "stale gas" problems in your future!

WARNING: Cancer - www.P65Warnings.ca.gov.

Customer Reviews

Based on 6 reviews
Joel Waldrop
Tractor tank

Used the kit to clean and seal a very rusted 40’s era LA John Deere tank. Satisfied with the results. Worth the time and effort .

1989 NX250
So far so good

Good instructions. Make sure the tank is completely dry before pouring in the sealer. Lots of tilting and rolling the tank. Use the brush around the filler.

Edward Woods
Tank sealer

The Por-15 worked perfectly! I sealed my new gas tank and I’m bike to riding again.

Mv Agusta F4 Gas Tank

Follow instructions exactly and you will be Amazed at your results. I had rust on weld lines and varnish in areas along with lower areas of surface rust - honestly I could have let it go but I was looking for a perfect restoration of the gas tank. Rust and imperfections were maybe a 3/10 (10 being unrepairable). I recommend using white vinegar with multiple hours soaking along with manual steel wool/ sanding for tough areas if you can get at it.(don't skip any steps). 'Bone Dry' prior to last step.... Used up about 10 pair of plastic gloves.... be careful with toxic nature of chemicals and use Well Ventilated area to avoid crushing headaches. Plan out steps mentally and physically prior to beginning process/ project. Good luck and prepare to be amazed.

Excellent product

This product is exactly as advertised. Maybe better. Simple ordering. Fast delivery. Clear instructions. Easy to apply.Great results. Highly recommend.

Download Instruction Sheet

- POR-15 Motorcycle Fuel Tank Repair Kit Directions

It is important to understand each product in your repair kit and how it works. Proper chemical interaction is essential for achieving the best possible bond of the sealer to the inside of the tank. Fuel Tank Sealer does not adhere well to plastic. If your fuel tank contains plastic components inside, they should be removed before applying Fuel Tank Sealer.

Please remember these instructions are general guide lines only and cannot and do not cover every application and environment. If you remain unsure as how to proceed, please call toll-free for technical advice at 800-457-6715.